Assessor Resource

MSFGG2004
Process thin glass by hand

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers cutting, shaping and applying finishing techniques to annealed glass up to, and including, 10 mm thick, and laminated glass up to, and including, 11.76 mm thick.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including materials, types of cuts, shapes, holes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and thin glass materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, and holes drilled or shaped by hand are selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Equipment and settings required to perform the work are identified and prepared

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of tools/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons

3.4

Authorised changes in working procedures are followed

3.5

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Workplace documentation is completed, as required

4.5

Tools, equipment and unused materials are removed and stored appropriately

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify and use AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Complete straight cuts by hand and speed cutter and cut simple shapes, truncated and radius corners, circles, fan holes and freehand pay holes in annealed glass less than or equal to 10 mm and up to 1.0 m2

Cut simple shapes, truncated corners and ovals in laminated glass less than or equal to 11.76 mm and up to 1.0 m2

Calculate the cost of glass jobs

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Correct identification and use of glass cutting equipment, their functions and procedures for use

The set-up and operation of glass cutting equipment, including procedures for reporting product defects or equipment faults

Workplace safety system requirements related to glass cutting

Work flow requirements in relation to glass cutting

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product, cutting equipment, such as hand glass cutter, circle cutter and speed cutter and a table.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including materials, types of cuts, shapes, holes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and thin glass materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, and holes drilled or shaped by hand are selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Equipment and settings required to perform the work are identified and prepared

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of tools/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons

3.4

Authorised changes in working procedures are followed

3.5

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Workplace documentation is completed, as required

4.5

Tools, equipment and unused materials are removed and stored appropriately

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Materials include:

annealed and laminated glass for residential and commercial glazing

furniture applications and mirrors

Tools and equipment include:

flat felt covered cutting tables

tungsten wheel glass cutters

speed cutters

circle cutters

L-squares and straight edges

tape measures

marking pens

chinagraph pencils

templates and lubricants

tables appropriate for cutting glass sheets, including mobile air floatation tables

roller castor tables or tilt tables with air flotation and breaker bars

Thin glass includes:

annealed sheet glass less than or equal to 10 mm thick and can include mirrors

laminated glass less than or equal to 11.76 mm thick

Glass processing by hand includes:

cutting

shaping

Personal protective equipment includes:

that prescribed under legislation, regulation and Australian Standard policies and practices:

gloves

safety glasses

gauntlets

footwear

earmuffs

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify and use AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Complete straight cuts by hand and speed cutter and cut simple shapes, truncated and radius corners, circles, fan holes and freehand pay holes in annealed glass less than or equal to 10 mm and up to 1.0 m2

Cut simple shapes, truncated corners and ovals in laminated glass less than or equal to 11.76 mm and up to 1.0 m2

Calculate the cost of glass jobs

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Correct identification and use of glass cutting equipment, their functions and procedures for use

The set-up and operation of glass cutting equipment, including procedures for reporting product defects or equipment faults

Workplace safety system requirements related to glass cutting

Work flow requirements in relation to glass cutting

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product, cutting equipment, such as hand glass cutter, circle cutter and speed cutter and a table.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work requirements, including materials, types of cuts, shapes, holes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures 
Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work 
Tools, equipment and thin glass materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition 
Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards 
Glass to be cut, and holes drilled or shaped by hand are selected using information from the work order, including type of glass, thickness, colour and dimensions 
Equipment and settings required to perform the work are identified and prepared 
Sequence of work is planned to ensure processing is conducted in a logical order 
Suitable cutting, shaping and lubrication methods are selected 
Glass processing table is selected and work surface is cleared of debris and dust 
Work area is cleared of obstructions and potential hazards with cullet bins located close to work area 
Glass is checked for imperfections and damage prior to handling 
Glass to be processed is located in the work area using correct manual handling procedures 
Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards 
Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output 
Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of tools/equipment 
Problems occurring during work operations are identified and reported to appropriate persons 
Authorised changes in working procedures are followed 
Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures 
Processed glass is labelled and stored following workplace procedures ensuring there are no projections 
Scraps and off-cuts are removed for disposal or recycling, as required 
Work area is cleaned and rubbish disposed of, as appropriate 
Workplace documentation is completed, as required 
Tools, equipment and unused materials are removed and stored appropriately 

Forms

Assessment Cover Sheet

MSFGG2004 - Process thin glass by hand
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MSFGG2004 - Process thin glass by hand

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: